Brinkmann Smoker Electric Smoker User Manual

OWNER’S MANUAL  
ASSEMBLY AND OPERATING INSTRUCTIONS  
WARNING  
READ AND FOLLOW ALL WARNINGS AND  
INSTRUCTIONS IN THIS MANUAL TO AVOID  
PERSONAL INJURY OR PROPERTY DAMAGE.  
 
WARNING  
Use caution when reaching into or under smoker. Always wear oven mitts/gloves to protect your hands from burns. Avoid  
touching hot surfaces.  
Base pan should never be touched or moved while smoker is in operation or if still hot.  
The side door is for viewing purposes and adding water to water pan ONLY. Never add wood or any other material through the  
side door. When opening door, stand back and use caution to avoid burns from steam, flame flare-ups or splashes from hot  
water.  
Do not wear loose clothing or allow hair to hang freely when operating smoker.  
Always wear shoes when operating smoker.  
When in operation, smoker contains hot liquid in water pan. Extreme caution should be used at all times. Do not move smoker  
when water pan contains hot liquids. Tilting or other slight movement could cause hot liquid to spill from water pan causing  
serious bodily injury.  
When lifting the dome lid, keep hands, face and body safe from hot steam or possible flame flare-ups. Always lift the dome lid  
off the smoker by tilting the dome lid toward you to allow hot steam to escape away from your face. Should a flame flare-up  
occur, replace dome lid and unplug smoker to smother flame. Do not use water to extinguish flames.  
Use extreme caution when adding liquid to water pan being careful not to spill any liquid onto electric element. Always unplug  
smoker before adding water. Follow instructions in Adding Water During Cookingsection of this manual.  
Water pan should always be used when smoking. Do not allow liquid in water pan to completely evaporate. Check water pan  
every 2 hours and add water if level is low (a sizzling sound may indicate a need for water). Follow instructions in Adding  
Water During Cookingsection of this manual.  
Use a sufficient amount of flavoring wood to avoid having to remove smoker body from base pan during the cooking process.  
This will limit the danger of spilling hot liquid from the water pan which could cause serious bodily injury.  
Use caution when assembling or operating your smoker to avoid cuts or scrapes from sharp edges of metal parts.  
Never add charcoal, lighter fluid, fuel or material of any kind, other than flavoring wood to the base pan where the electric  
element and lava rocks are housed. Place wood chunks on lava rocks away from the electric element.  
Unplug the smoker from electric outlet when not in use. Allow smoker to cool completely before cleaning. Make sure embers  
are completely extinguished. Dispose of remaining embers and ashes in a noncombustible container. Do not allow ashes to  
build up in smoker.  
Do not use the smoker if the electric element has been exposed to moisture, grease and drippings, or if there is excessive ash  
buildup on the lava rock. Do not clean electric element with a water spray or the like. Failure to adhere to this safety warning  
could result in the electric element shorting out and in some cases, exploding. Clean the Electric element and lava rocks as  
instructed in the Proper Care and Maintenancesection of this manual.  
Store the smoker indoors in a dry location when not in useout of the reach of children.  
Accessory attachments not manufactured by The Brinkmann Corporation for this smoker are not recommended and may lead to  
personal injury or property damage.  
Use caution when lifting or moving smoker to prevent strains and back injuries.  
We advise that you have a fire extinguisher designed for use with electrical appliances on hand. Refer to your local authority to  
determine proper size and type of fire extinguisher.  
Do not attempt to service smoker other than normal maintenance as explained in After-Use Safety and Proper Care &  
Maintenancesections of this manual. Repairs should be performed by The Brinkmann Corporation only.  
Properly dispose of all packaging material.  
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.  
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT  
IN BODILY INJURY OR PROPERTY DAMAGE.  
SAVE THESE INSTRUCTIONS  
2
 
ASSEMBLY INSTRUCTIONS  
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY  
BEFORE ASSEMBLING OR OPERATING YOUR SMOKER.  
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.  
(Proof of purchase will be required.)  
Inspect contents of the box to ensure all parts  
are included and undamaged.  
11  
10  
Tools required to assemble your  
Gourmet Electric Smoker and Grill:  
1
Flathead Screwdriver  
Pliers  
PARTS LIST:  
3
1
2
3
4
5
6
7
8
9
1
1
2
1
1
1
1
1
1
3
6
3
3
1
Dome Lid  
4
Smoker Body  
152" Chrome Cooking Grills  
Porcelain Water Pan  
Base Pan  
11  
12  
11  
9
Lava Rock Pan  
Electric Element  
13  
Door with Latch  
10  
Door Hinge  
10  
11  
12  
13  
14  
Metal Brackets for Handles  
Wooden Handle Halves  
Upper Support Brackets (Single Clip)  
Lower Support Brackets (V Clip)  
Bag Lava Rocks  
2
8
7
12 10-24 x s" Screws and Square Nuts  
6
6
6-32 x 4" Screws and Nuts (for Door)  
8-32 x w" Screws and Nuts (for Handles)  
Wood Chunk (sample)  
6
5
14  
3
 
STEP 1:  
a. Attach wooden handle halves to metal brackets using 8-32 x w"  
screws and nuts as illustrated.  
b. Attach two handle assemblies to side of smoker body using  
10-24 x s" screws and square nuts as illustrated.  
c. Attach the three lower support brackets (V-clips) to inside of smoker  
body through the three 4" holes that are located about halfway down  
the smoker body (lower level). Mount each bracket with notched side  
facing up using 10-24 x s" screws and square nuts. Tighten screws  
securely.  
d. Attach the three upper support brackets (single clips) to inside of  
smoker body through the three 4" holes located near the top edge.  
Mount each bracket with notched side facing up using 10-24 x s"  
screws and square nuts. Tighten screws securely.  
Lower support bracket  
(V-clip) with notched  
side facing up.  
Upper support bracket  
with notched side  
facing up.  
STEP 2:  
a. Attach hinge to inside of smoker body as illustrated. Use  
6-32 x 4" screws and nuts to attach hinge to smoker body.  
NOTE: Attach the hinge so pin is facing out of smoker as illustrated.  
b. Attach door to hinge using the remaining 6-32 x 4" screws and nuts.  
Pin Facing Out  
4
 
STEP 3:  
a. Place lava rock pan inside base pan and align the hole in the side of  
each pan.  
b. Working from the inside of the lava rock pan, feed the cord of the  
electric element through the aligned holes until the back plate of the  
electric element is resting against the wall of the lava rock pan. Empty  
the entire bag of lava rocks into the pan and spread evenly.  
c. Lift the electric element up and position it on top of lava rocks. Keep the  
back plate of the electric element flush against wall of lava rock pan.  
STEP 4:  
a. Place water pan inside smoker body on top of lower support brackets.  
Position water pan so the rim is resting securely on notched out step of  
all three support brackets. Place smoker body on base pan.  
b. Place a cooking grill on the lower support brackets directly above  
water pan.  
c. Place a cooking grill on the upper support brackets so the outer rim is  
resting securely on notched out step of all three support brackets.  
STEP 5:  
a. Attach the handle assembly on top of dome lid using 10-24 x s"  
screws and square nuts.  
b. Place dome lid on upper support brackets of smoker body.  
NOTE: The dome lid is not designed to fit snugly in the smoker body.  
The gap between dome lid and smoker body allows  
proper air draft.  
YOUR GOURMET ELECTRIC SMOKER IS NOW COMPLETELY ASSEMBLED.  
Before first use and after cleaning, apply a light coat of vegetable oil or  
vegetable cooking spray to the interior surface of the dome lid, smoker  
body, cooking grills and water pan. This simple process will help reduce  
interior rusting. DO NOT apply oil to the base pan or electric element.  
READ ALL SAFETY WARNINGS AND OPERATING INSTRUCTIONS  
PRIOR TO USING YOUR SMOKER.  
5
 
OPERATING INSTRUCTIONS  
PLACE THE SMOKER OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE  
AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER  
SURFACES THAT COULD BURN. PLACE THE SMOKER AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT  
SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE SMOKER IN AN OUTDOOR AREA THAT  
IS PROTECTED FROM THE WIND.  
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY  
BEFORE OPERATING YOUR SMOKER.  
FOLLOW THESE STEPS BEFORE PLUGGING SMOKER INTO ELECTRIC OUTLET.  
Smoking  
1. Remove dome lid and smoker body from base pan.  
1"  
2. Place flavoring wood on lava rock near the electric element. Refer to  
Flavoring Woodsection for recommended amount of flavoring wood  
to use.  
NOTE: Do not place the flavoring wood directly on the electric element.  
This could cause flame flare-up and failure of the electric  
element.  
3. Place empty water pan inside smoker body on the lower support  
brackets. Position water pan so rim is resting securely on notched out  
step of all three support brackets.  
CAUTION: Before each use, check handles and support brackets to make  
sure they are securely fastened.  
4. Place the smoker body on base pan, making sure the water pan is  
still in place.  
5. Carefully, fill water pan with warm water or marinade to 1" below the  
rim. A full pan holds 4 quarts of water and will last for approximately  
2-3 hours. Do not overfill or allow water to overflow from water pan.  
WARNING: Do not spill water or liquid onto electric element.  
6. Place a cooking grill on the lower support brackets directly above the  
water pan.  
7. Place food on the cooking grill in a single layer with space between  
each piece. This will allow smoke and moist heat to circulate evenly  
around all pieces.  
8. Place the other cooking grill on the upper support brackets. Make sure  
the rim is resting securely on notched out step of all three support  
brackets. Place food on the cooking grill.  
9. With the dome lid on smoker, plug the smoker into electric outlet.  
WARNING: Always use a 3-wire grounded outlet wired for 120-volts  
which is GFCI protected at 15 or 20 amps. If in doubt, contact  
a qualified electrician. Do not operate this smoker with any  
other appliance or electrical device on the same circuit.  
6
 
10. Allow food to cook. After 2-3 hours of cooking, check water level and  
add water if level is low. Follow instructions in the Adding Water  
During Cookingsection of this manual.  
2
00  
11. Always use a meat thermometer to ensure food is fully cooked before  
removing from smoker.  
180  
POULTRY  
LAMB  
85  
80  
1
6
0
BEEF WELL  
PORK  
VEAL  
77  
140  
HAM  
BEEF  
MED. 70  
0
2
1
BEEF RARE  
HAM 60  
COOKED  
12. After cooking, always unplug the smoker from electric outlet. Allow  
smoker to cool completely, then follow instructions in the After-Use  
Safety and Proper Care & Maintenancesections of this manual.  
1. Remove dome lid and smoker body from base pan.  
2. Place a cooking grill on the base pan.  
Grilling  
3. Place food on the cooking grill in a single layer with space between  
each piece.  
4. Place dome lid on base pan and plug the grill into electric outlet.  
For best results, the dome lid should be placed on base pan when  
grilling food.  
WARNING: Always use a 3-wire grounded outlet wired for 120 volts  
which is GFCI protected at 15 or 20 amps. If in doubt, contact  
a qualified electrician. Do not operate this grill with any other  
appliance or electrical device on the same circuit.  
5. Always use a meat thermometer to ensure food is fully cooked before  
removing from smoker.  
WARNING: When grilling, drippings from meat may cause flame flare-up.  
Use extreme caution when removing the dome lid. Lift dome  
lid by tilting it toward you to allow heat and flame to escape  
away from your face. If flame flare-ups occur, replace the  
dome lid and unplug the grill to smother flame. Do not use  
water to extinguish a grease fire.  
6. After cooking, always unplug the grill from electric outlet. Allow grill to  
cool completely, then follow instructions in the After-Use Safety and  
Proper Care & Maintenancesections of this manual.  
To obtain your favorite smoke flavor, experiment by using chunks, sticks  
or chips of flavor producing wood such as hickory, pecan, apple, cherry,  
or mesquite. Most fruit or nut tree wood may be used for smoke  
flavoring. Do not use resinous woods such as pine as it will produce an  
unpleasant taste.  
Flavoring Wood  
Wood chunks or sticks 3" to 4" long and 2" to 1" thick work best. Unless  
the wood is still green, soak the wood in water for 20 minutes or wrap  
each piece in foil and tear several small holes in the foil to produce more  
smoke and prevent the wood from burning too quickly. A lot of wood is  
not required to obtain a good smoke flavor. A recommended amount is 3-  
4 wood chunks or sticks. Experiment by using more wood for stronger  
smoke flavor or less wood for milder smoke flavor.  
7
 
Additional flavoring wood should not have to be added during the cooking  
process, however, it may be necessary when cooking very large pieces of  
meat. Follow the instructions and cautions below to avoid injury while  
adding wood.  
Adding Wood  
During Cooking  
1. Unplug smoker from electric outlet. Remove dome lid by tilting the  
dome lid toward you to allow heat and steam to escape away from your  
face. Use caution since flames can flare-up when fresh air suddenly  
comes in contact with grease fire.  
2. Wearing oven mitts, remove food from cooking grills, then smoker body  
from base pan.  
WARNING: The water in water pan will be extremely HOT. When lifting  
smoker body from base pan, use extreme caution and make  
sure the water pan is securely in place on the three lower  
support brackets. Keep legs and feet out from under the  
smoker body to avoid being scalded by hot liquids spilling  
from water pan. Be extremely careful not to tilt or jar smoker  
so hot water does not spill out of water pan.  
3. Set the smoker body with the water pan aside on a hard, level,  
noncombustible surface.  
4. Stand back a safe distance and use long cooking tongs to place  
flavoring wood on the lava rock. Do not allow flavoring wood to come in  
contact with the electric element.  
5. Replace smoker body with the water pan on base pan.  
WARNING: The water in water pan will be extremely HOT. When lifting  
smoker body from ground, use extreme caution and make  
sure the water pan is securely in place on the three lower  
support brackets. Keep legs and feet out from under the  
smoker body to avoid being scalded by hot liquids spilling  
from water pan. Be extremely careful not to tilt or jar smoker  
so hot water does not spill out of water pan.  
6. Replace food on cooking grills then place the dome lid on smoker body.  
7. Plug the smoker back into electric outlet and allow food to  
continue cooking.  
Check the water level in water pan if the complete cooking process takes  
longer than 2 hours. A low water level can be detected by listening for the  
sound of water sizzling. Water can be added to the water pan through the  
top of smoker or side door. Use caution and follow instructions carefully.  
Adding Water  
During Cooking  
WARNING: Do not spill water onto the electric element.  
OPTION 1: Adding Water Through Top of Smoker  
1. Unplug the smoker from electric outlet.  
2. Lift the dome lid off the smoker body by tilting the dome lid toward  
you to allow heat and steam to escape away from your face. Use  
caution since flames can flare-up when fresh air suddenly comes in  
contact with fire. Inspect the water level in pan.  
3. If water level is low, add water to water pan. If food is on top cooking  
grill only, water may be added to the water pan by moving food aside  
on cooking grill and pouring water down through the cooking grill. Fill  
water pan to 1" below the rim. Pour slowly to avoid splashing or  
overfilling.  
8
 
If using both cooking grills, wear oven mitts to remove food and the  
top cooking grill. Move food aside on the lower cooking grill and pour  
water into water pan through the lower cooking grill. Pour slowly to  
avoid splashing or overfilling.  
1"  
4. Set the top cooking grill on the upper support brackets and place food  
back on the cooking grill.  
5. Place the dome lid on smoker body. Plug smoker back into electric  
outlet and allow food to continue cooking.  
OPTION 2: Adding Water Through the Side Door  
1. Unplug the smoker from electric outlet.  
2. Stand back and carefully open side door. Use caution since flames can  
flare-up when fresh air suddenly comes in contact with fire. Inspect  
the water level in pan.  
3. If water level is low, add water to water pan. Stand back and carefully  
add water using a funnel or a container with a spout. Fill water pan to  
1" below the rim. Pour slowly to avoid splashing or overfilling.  
4. Close side door and plug smoker back into electric outlet. Allow food  
to continue cooking.  
Variation in flavor can be achieved by adding wine, soft drinks, herbs,  
spices, bits of citrus peel, fruit juice, onion or marinades to the water  
pan.  
Cooking Tips  
Brush poultry and naturally lean meats with cooking oil, butter or  
margarine before cooking.  
Meat should be completely thawed before cooking.  
When cooking more than one piece of meat, the cooking time is  
determined by the largest single piece being cooked.  
The meat bastes itself while cooking in the smoker. No basting or  
turning is necessary after the meat is placed on the grill. For added  
variety, barbecue sauce or marinade may be applied on meat before  
placing on grill.  
There is very little difference in temperature and cooking time between  
top and bottom grill levels. When cooking different types or cuts of meat  
at the same time, place the meat that requires the least cooking time on  
the top cooking grill so that it may be easily removed first. If only one  
cooking grill is required, use the upper grill level for best results.  
During the smoking process, avoid the temptation to lift dome lid to  
check food. Lifting the dome lid allows heat to escape, making additional  
cooking time necessary.  
Always use a meat thermometer to determine the proper degree of  
doneness. Many variables (outdoor temperature, the number of times  
the dome lid is removed, proximity of food to heat source, etc.) will  
affect actual cooking times. When using a meat thermometer, place  
probe midway into the thickest part of the meat, making sure that it does  
not touch any fat or bone. Allow five minutes for the thermometer to  
register temperature properly.  
9
 
AFTER-USE SAFETY  
WARNING  
There is no ON/OFF control switch. Always turn the smoker OFFby unplugging cord from electric outlet when adding water  
and wood, or when finished cooking.  
Always allow the smoker and all components to cool completely before handling.  
Before smoker can be left unattended, remaining embers and ashes must be removed. Use caution to protect yourself and your  
property. Place remaining embers and ashes in a noncombustible metal container and completely saturate with water. Allow  
ashes and water to remain in metal container for 24 hours prior to disposing.  
Extinguished embers and ashes should be placed a safe distance from all structures and combustible materials.  
Cover and store the smoker indoors in a dry location, out of the reach of children.  
Wash water pan and cooking grills with hot, soapy water, rinse well  
Proper Care  
and dry. Lightly coat water pan and cooking grills with vegetable oil  
or vegetable cooking spray.  
& Maintenance  
Clean inside and outside of smoker by wiping off with a damp cloth.  
Apply a light coat of vegetable oil or vegetable cooking spray  
to the interior surfaces of the dome lid and smoker body to  
prevent rusting.  
After the electric element has completely cooled, clean with a damp  
cloth after each use. Allow electric element to air dry outside of base  
pan so that all moisture evaporates completely before storing.  
Clean lava rocks and lava rock pan periodically with baking soda  
and water solution. Rinse well and allow to air dry thoroughly  
before storing.  
If rust appears on the exterior surface of your cooker, clean and buff  
the affected area with steel wool or fine grit emery cloth. Touch-up  
with a good high-temperature resistant paint.  
Never apply paint to the interior surface. Rust spots on the interior  
surface can be buffed, cleaned, then lightly coated with vegetable oil  
or vegetable cooking spray to minimize rusting.  
Always keep your smoker covered when not in use to protect against  
excessive rusting. The SmokeN Grill cover may be ordered directly  
from Brinkmann by calling 1-800-468-5252.  
10  
 
©1998 The Brinkmann® Corporation  
Dallas, Texas 75244  
ONE YEAR LIMITED WARRANTY  
For one year from date of purchase, The Brinkmann Corporation warrants the Gourmet Electric Smoker against defects due to  
workmanship or materials to the original purchaser. The Brinkmann Corporations obligations under this warranty are limited  
to the following guidelines:  
This warranty does not cover smokers that have been altered or damaged due to: normal wear, rust, abuse, improper  
maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an authorized employee of  
The Brinkmann Corporation.  
This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.  
The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.  
This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.  
The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your  
sales receipt or invoice. To obtain repair or replacement of your Gourmet Electric Smoker under the terms of this warranty,  
please call Customer Service Department at 1-800-527-0717 for a Return Authorization Number and further instructions. A  
receipt will be required. A Return Authorization Number must be clearly marked on the outside of the box. The Brinkmann  
Corporation will not be responsible for any smokers forwarded to us without a Return Authorization Number.  
EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.  
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN  
DURATION TO ONE YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN  
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.  
ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE  
GOURMET ELECTRIC SMOKER TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED.  
CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN  
THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR  
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY  
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.  
Owners Manual for  
Models  
810-7080-0 (black) and  
810-7080-K (red)  
140-7080-0  
12/98  
 

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