Harbor Freight Tools Laminator 92499 User Manual

9” HOT LAMINATOR  
Model 92499  
OPERATING INSTRUCTIONS  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
©
®
Copyright 2004 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
WORK AREA  
1.  
2.  
3.  
Keep your work area clean and well lit. Cluttered benches and dark areas  
invite accidents. Keep the work area well lit. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris.  
Do not operate the Laminator in explosive atmospheres, such as in the  
presence of flammable liquids, gases, or dust. Electrical equipment creates  
sparks which may ignite flammables.  
Keep bystanders, children, and visitors away while operating laminating  
equipment. Distractions can cause you to lose control. Protect others in the  
work area from accidents.  
PERSONAL SAFETY  
1.  
2.  
Stay alert. Watch what you are doing, and use common sense when oper-  
ating a Laminator. Do not use laminating equipment while tired or under  
the influence of drugs, alcohol, or medication. A moment of inattention while  
operating laminating equipment may result in personal injury.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from the Laminator. Loose  
clothes, jewelry, or long hair can become caught in the Laminator, causing per-  
sonal injury.  
3.  
4.  
5.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Plugging in laminating equipment with the Power Switch on invites  
accidents.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the Laminator in unexpected situa-  
tions.  
Use eye and skin protection. Always wear ANSI approved safety goggles.  
Wear fire resistant work gloves to protect from accidental burns.  
TOOL USE AND CARE  
1.  
Do not force the laminating equipment. Use the correct equipment for  
your application. The correct equipment will do the job better and safer at the  
rate for which it is designed.  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 3  
 
2.  
3.  
Do not use the Laminator if the Power Switch does not turn it on or off. Any  
equipment that cannot be controlled with the Power Switch is dangerous and  
must be replaced.  
Disconnect the Power Cord Plug from its electrical outlet before making  
any adjustments, changing accessories, or storing the Laminator. Such  
preventive safety measures reduce the risk of starting the equipment acciden-  
tally.  
4.  
5.  
Make sure the Laminator has completely cooled before touching it and  
storing it.  
Store idle laminating equipment out of reach of children and other  
untrained persons. Laminating equipment is dangerous in the hands of  
untrained users.  
6.  
7.  
Maintain laminating equipment with care. Do not use damaged equipment.  
Tag damaged equipment “Do not use” until repaired.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect operation of the Laminator. If damaged,  
have the equipment serviced before using. Many accidents are caused by  
poorly maintained equipment.  
8.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one brand of Laminator may  
become hazardous when used on another brand.  
SERVICE  
1.  
2.  
Equipment service must be performed only by qualified repair personnel.  
Service or maintenance performed by unqualified personnel could result in a risk  
of personal injury.  
When servicing equipment, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaningsection of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock and personal injury.  
ELECTRICAL SAFETY  
1.  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 4  
 
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
2.  
Avoid body contact with grounded surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an increased risk of electric shock if your  
body is grounded.  
3.  
4.  
Do not expose laminating equipment to rain or wet conditions. Water enter-  
ing electrically powered equipment will increase the risk of electric shock. The  
Laminator is intended for indoor use only.  
Do not abuse the Power Cord. Never use the Power Cord to carry the  
Laminator or pull the Plug from an outlet. Keep the Power Cord away from  
heat, oil, sharp edges, or moving parts. Replace damaged Power Cords  
immediately. Damaged Power Cords increase the risk of electric shock.  
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric  
shock. Check with a qualified electrician if you are in doubt as to whether the  
outlet is properly grounded. Do not modify the power cord plug provided with  
the tool. Never remove the grounding prong from the plug. Do not use the  
tool if the power cord or plug is damaged. If damaged, have it repaired by  
a service facility before use. If the plug will not fit the outlet, have a proper  
outlet installed by a qualified electrician.  
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS  
1.  
2.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of  
electric shock. (See Figure A, next page.)  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 5  
 
3.  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like that in the following illustration. (See Figure A.)  
3-PRONG PLUG  
110 VOLT, GROUNDED,  
ELECTRICAL OUTLET  
FIGURE A  
EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure B.)  
3.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure B.)  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(110 VOLT)  
NAMEPLATE  
AMPERES  
EXTENSION CORD LENGTH  
(At Full Load)  
25  
FEET  
18  
18  
18  
18  
16  
14  
12  
50  
FEET  
18  
18  
18  
16  
14  
12  
10  
75  
FEET  
18  
18  
16  
14  
12  
10  
-
100  
FEET  
18  
16  
14  
12  
10  
-
150  
FEET  
0-2.0  
2.1-3.4  
3.5-5.0  
16  
14  
12  
12  
-
5.1-7.0  
7.1-12.0  
12.1-16.0  
16.1-20.0  
-
-
-
*Based on limiting the line voltage drop  
to five volts at 150% of the rated amperes.  
FIGURE B  
SKU 92499  
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PAGE 6  
 
4.  
5.  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure B.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure B.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or  
wet areas.  
SYMBOLOGY  
Double Insulated  
Canadian Standards  
Association  
Underwriters  
Laboratories, Inc.  
Volts Alternating  
V ~  
Current  
Amperes  
A
No Load Revolutions  
no  
xxxx/min.  
Per Minute (RPM)  
FIGURE C  
SPECIFIC SAFETY RULES  
1.  
2.  
Maintain labels and nameplates on the Laminator. These carry important  
information. If unreadable or missing, contact Harbor Freight Tools for a replace-  
ment.  
Always place the Laminator on a dry, flat, level, sturdy non flammable work  
surface capable of supporting the weight of the Laminator and any addi-  
tional accessories. Make sure to place the Laminator in a location that is out  
of reach of children.  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 7  
 
3.  
4.  
5.  
6.  
7.  
8.  
Never place objects on top of the Laminator. Always check to make sure the  
Cooling Vents on top of the Laminator are not obstructed.  
Turn off the Laminator and unplug it from its electrical outlet before remov-  
ing any jammed paper or film.  
The laminating Film (not included) must always be approximately 1/4” longer  
and wider than the objects being laminated.  
Use a larger size laminating Film if there is no proper size Film available.  
After laminating, cut off the excess laminating Film.  
To avoid jams, always insert the sealed side of the laminating Film first into  
the Laminator.  
Prior to using the Laminator, make sure to read and understand the instruc-  
tions and safety warnings as outlined in the manufacturer of the laminating  
Film. NEVER attempt to laminate flammable or corrosive objects.  
9.  
Never leave the Laminator unattended when it is plugged into an  
electrical outlet. Make sure to unplug it from its electrical outlet before leaving  
the area.  
10.  
11.  
Performance of this Laminator may vary depending on variations in local  
line voltage. Extension cord usage may also affect equipment performance.  
WARNING! The warnings, precautions, and instructions discussed in this  
instruction manual cannot cover all possible conditions and situations that may  
occur. It must be understood by the operator that common sense and caution  
are factors which cannot be built into this product, but must be supplied by the  
operator.  
SAVE THESE INSTRUCTIONS  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 8  
 
OPERATING INSTRUCTIONS  
NOTE: For additional information regarding the parts listed in the following pages, refer  
to the Assembly Diagram on page 11.  
1.  
2.  
Extend the two Pull Out Rear Platforms (6). (See Figure D.)  
Plug the Power Cord (2) into the nearest 110 volt, grounded, electrical outlet.  
(See Figure D.)  
POWER CORD (2)  
RED  
LED LIGHT  
(3)  
GREEN  
LED LIGHT  
(4)  
FRONT PLATFORM  
(5)  
POWER SWITCH  
(1)  
PULL OUT REAR PLATFORM  
(6)  
FIGURE D  
3.  
4.  
Turn the Power Switch (1) to its “ON” position. NOTE: The Red LED light (3)  
will illuminate, indicating that the electrical power is on. Also, the internal rollers  
will begin turning. (See Figure D.)  
IMPORTANT: Prior to laminating, always allow 7 to 8 minutes for the Laminator  
to warm up and wait until the Green LED Light (4) illuminates, indicating the  
Laminator is “READY” to use. (See Figure D.)  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 9  
 
5.  
6.  
Place the object to be laminated (i.e., paper, card, etc.) between the two layers of  
laminating film, and center the object on the laminating film.  
Make sure the sealed edge of the laminating film is inserted first into the  
Laminator to avoid jamming. Keep hands and fingers clear of the Adjustable  
Front Guide (6).  
7.  
8.  
Once inserted into the Laminator, the laminating object will be automatically  
drawn into the Laminator and ejected from the Rear Guide Platform (7). To  
avoid possible accidental burns, make sure to wear safety gloves (not  
included) when first removing the laminating object from the Rear Guide  
Platform. (See Assy. Diagram.)  
When finished laminating, turn the Power Switch (1) to its“OFF” position and  
unplug the Laminator from its electrical outlet. Allow the Laminator to completely  
cool. Then store the unit in a dry, dust free location out of reach of children.  
(See Figure D.)  
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Power Switch (1) of the Laminator is in its  
“OFF” position, the Power Cord (2) is unplugged from its electrical outlet, and  
the unit has completely cooled before performing any inspection, maintenance,  
or cleaning procedures.  
Before each use: Inspect the general condition of the Laminator. Check for  
misalignment or binding of moving parts, damaged electrical wiring, cracked or  
broken parts, and any other condition that may affect its safe operation. If abnor-  
mal noise or vibration occurs, have the problem corrected before further use.  
Do not use damaged equipment.  
3.  
4.  
To clean: Use a clean cloth and a mild detergent. Do not use solvents. Do not  
immersed any part of the Laminator in liquids.  
All maintenance, service, and repairs not listed in this manual are only to  
be attempted by a qualified technician.  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 10  
 
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER  
THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE  
IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
PARTS LIST AND ASSEMBLY DIAGRAM  
Part #  
Description  
Power Switch  
Power Cord  
Part #  
Description  
Green LED Light  
Front Platform  
1
2
3
4
5
6
Red LED Light  
Pull Out Rear Platform  
2
3
4
5
1
6
NOTE:  
Some parts are shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 92499  
For technical questions, please call 1-800-444-3353  
PAGE 11  
 

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