Campbell Hausfeld Electronic Keyboard HS5180 User Manual

OPERATING INSTRUCTIONS  
CAMPBELL  
HAUSFELD  
IMPACT WRENCH  
MODELS TL1002, TL1017 AND TL1049  
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE  
PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMA-  
TION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR  
PROPERTY DAMAGE. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.  
Description  
General Safety (Continued)  
Do-It-Yourself (DIY) impact wrenches are air tools  
designed for removing and installing nuts and bolts  
such as lug nuts, exhaust system clamps, etc.  
9. Always use attachments designed for use with air  
poweredtools. Donotusedamagedorwornattach-  
ments.  
Unpacking  
!
WARNING  
!
When unpacking this product, carefully inspect for any  
damage that may have occurred during transit. Make  
sure any loose fittings, bolts, etc., are tightened before  
putting this product into service.  
DO NOT USE HAND-TOOL SOCKETS. USE IM-  
PACT-QUALITY SOCKETS ONLY. HAND-TOOL  
SOCKETS ARE "GLASS-HARD" AND WILL SHAT-  
TER AND CAN CAUSE SERIOUS PERSONAL IN-  
JURY IF USED WITH AIR TOOLS.  
General Safety Information  
10. Never trigger the tool when not applied to a work  
object. Attachments must be securely attached.  
Loose attachments can cause serious injury.  
This product is a part of a high pressure system and the  
following safety precautions must be followed at all  
times along with any other existing safety rules.  
11. Protect air lines from damage or puncture.  
1. Read all manuals included with this product care-  
fully. Be thoroughly familiar with the controls and  
the proper use of the equipment.  
12. Never point an air tool at oneself or any other  
person. Serious injury could occur.  
2. Only persons well acquainted with these rules of  
safe operation should be allowed to use the  
air tool.  
13. Check air hoses for weak or worn condition before  
each use. Make sure all connections are secure.  
!
WARNING  
!
!
!
DANGER  
RELEASE ALL PRESSURE FROM THE SYSTEM  
BEFORE ATTEMPTING TO INSTALL, SERVICE,  
RELOCATE OR PERFORM ANY MAINTENANCE.  
DO NOT EXCEED MAXIMUM OPERATING PRES-  
SURE OF THE AIR TOOL (90 PSI). THE AIR TOOL  
COULD EXPLODE AND RESULT IN DEATH OR  
SERIOUS PERSONAL INJURY.  
14. Keep all nuts, bolts and screws tight and ensure  
equipment is in safe working condition.  
3. Do not exceed any pressure rating of any compo-  
nent in the system.  
15. Do not put hands near or under moving parts.  
4. Disconnect the air tool from air supply before  
changing tools or attachments, servicing and dur-  
ing nonoperation.  
Operation  
LUBRICATION  
Proper lubrication is the owner's responsibility. Failure  
to lubricate the air tool properly will dramatically shorten  
the life of the tool and will void the warranty.  
5. Always wear safety glasses during operation.  
6. Do not wear loose fitting clothing, scarves, or neck  
ties. Loose clothing may become caught in moving  
parts and result in serious personal injury.  
!
CAUTION  
This impact wrench REQUIRES lubrication BE-  
FORE the initial use and BEFORE and AFTER each  
additional use.  
7. Do not wear jewelry when operating any tool.  
Jewelry  
may become caught in moving parts  
and result in serious personal injury.  
Impact wrenches require lubrication throughout the life  
of the tool and must be lubricated in two separate areas:  
8. Do not depress trigger when connecting the air  
supply hose.  
IN230000AV 9/93  
 
IN230000AV  
MODELS TL1002, TL1017 AND TL1049  
Operation (Continued)  
FILTER  
QUICK  
COUPLER  
(OPTIONAL)  
QUICK  
COUPLER  
OILER  
AIR SUPPLY  
QUICK  
CONNECTOR  
LEADER  
(WHIP)  
HOSE  
QUICK  
CONNECTOR  
(OPTIONAL)  
REGULATOR  
REGULATOR  
AIR  
DRAIN (WATER TRAP)  
HOSE  
AIR INLET (OIL HERE  
DAILY IF NOT USING  
AN AIR TOOL OILER)  
DO NOT INSTALL A  
QUICK COUPLER HERE  
AIR TOOL MANUFACTURERS RECOMMEND THAT AN AIR FIL-  
TER AND OILER BE USED TO INCREASE THE LIFE OF THE TOOL.  
Figure 2 - Air Hose Hook-up  
SPEED ADJUSTMENT  
!
WARNING  
!
The impact wrench should never be used to set torque.  
Use a torque wrench to set the torque. Models TL1002,  
TL1017 and TL1049 are equipped with regulators for  
speed adjustment (See Figure 2).  
NEVER CARRY A TOOL BY THE HOSE OR PULL  
THE HOSE TO MOVE THE TOOL OR A COMPRES-  
SOR. KEEP HOSES AWAY FROM HEAT, OIL AND  
SHARP EDGES. REPLACE ANY HOSE THAT IS  
DAMAGED, WEAK OR WORN.  
To remove nuts, set the regulator to the maximum  
setting. To install nuts, set the regulator to the minimum  
to medium setting. Do not overtighten the nuts.  
STORAGE  
The impact wrench must be lubricated before storing.  
Follow the air motor lubrication instructions with an  
exception to step 4. Only run the impact wrench for 2  
to3secondsinsteadof20to30secondsbecausemore  
oil needs to remain in the impact wrench when storing.  
AIR HOSE  
Figure 2 illustrates a recommended air hose hook-up.  
NOTE: It is not recommended to install a quick coupler  
between the impact wrench and the leader (whip) hose  
(See Figure 2).  
Technical Service  
Usingfittingsorairhoseswhicharetoosmallcancreate  
a pressure drop and reduce the power of the tool. For  
models TL1002, TL1017 and TL1049, using 3/8" (I.D.)  
fittings with 1/4" NPT threads are recommended. Most  
compressors are shipped with a short, 1/4" I.D. hose.  
For proper performance and more convenience, use a  
3/8" I.D. hose. Hoses longer than 50 feet should have a  
1/2" I.D.  
For information regarding the operation or repair of this  
product, please call 1-800-543-6400. If you are calling  
from Ohio or outside the continental United States,  
please call collect, 1-513-367-1182.  
Specifications & Performance  
MODEL  
#
AVERAGE MAX  
SCFM & PSI RPM  
MAX  
TORQUE  
AIR  
INLET  
EXTENDED  
ANVIL  
DRIVE  
WEIGHT  
TL1002  
TL1017  
TL1049  
5.1 @ 90  
2.4 @ 90  
2.5 @ 90  
7000  
230 ft/lb  
75 ft/lb  
75 ft/lb  
1/4" NPT (Female) 1/2" Sq  
1/4" NPT (Female) 3/8" Sq  
1/4" NPT (Female) 3/8" Sq  
5 lb  
2 lb  
3 lb  
NA  
N/A  
NA  
10,000  
10,000  
– 3 –  
 
IN230000AV  
MODELS TL1002, TL1017 AND TL1049  
General Troubleshooting Guide  
SYMPTOM  
POSSIBLE CAUSE (S)  
CORRECTIVE ACTION  
Tool runs slowly or will  
not operate.  
1. Grit or gum in tool.  
1.  
Flush the tool with Campbell Hausfeld air tool oil, gum  
solvent, or an equal mixture of SAE 10 motor oil and  
kerosene. If Campbell Hausfeld oil is not used, lubricate the  
tool after cleaning.  
2. No oil in tool.  
2.  
Lubricate the tool according to the lubrication instructions in  
this manual.  
3. Low air pressure.  
3.a. Adjust the regulator on the tool to the maximum setting.  
3.b. Adjust the compressor regulator to tool maximum while the  
tool is running free.  
4.  
Tighten and seal hose fittings if leaks are found.  
4. Air hose leaks.  
5. Pressure drops.  
5.a. Besurethehoseisthepropersize. Longhosesortoolsusing  
large volumes of air may require a hose with an I.D. of 1/2"  
or larger depending on the total length of the hose.  
5.b. Do not use a multiple number of hoses connected together  
with quick connect fittings. This causes additional pressure  
drops and reduces the tool power. Directly connect the  
hoses together.  
6. Worn rotor blade in motor.  
7. Worn ball bearing in motor.  
6.  
7.  
Replace rotor blade.  
Remove and inspect bearing for rust, dirt and grit or worn  
race. Replace or clean and regrease bearing with bearing  
grease.  
Moisture blowing out  
of tool  
1. Water in tank.  
1.  
Drain tank. (See air compressor manual). Oil tool and run  
until no water is evident. Oil tool again and run  
1-2 seconds.  
2. Water in the air lines/hoses.  
2.a. Install a water separator/filter. NOTE: Separators only work  
properly when the air passing through the separator is cool.  
Locate the separator/filter as far as possible from the  
compressor.  
2. b. Install an air dryer.  
2.c. Iftheoriginalseparatorwillnotseparateallthewaterfromthe  
air, install a Campbell Hausfeld belt air filter (MP2121).  
Impact Mechanism Troubleshooting Guide  
Impacts slowly or  
will not impact.  
1. Lack of lubrication.  
1. Lubricate the air motor and the impact mechanism. (See  
Lubrication section of this manual).  
2. Tool regulator set in wrong position.  
2. Adjust the regulator setting of the tool.  
3. Adjust regulators in the air system (See Figure 2).  
3. In-line regulator or compressor regulator  
set too low.  
Limited Warranty  
1. DURATION: One year from the date of purchase by the original purchaser.  
2. WHO GIVES THIS WARRANTY (WARRANTOR):  
Campbell Hausfeld  
The Scott Fetzer Company  
100 Production Drive  
Harrison, Ohio, 45030  
Telephone: (513) 367-4811.  
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.  
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld portable air compressor, air tool or supplementary air accessory supplied or manufactured  
by Warrantor.  
5. WHAT IS COVERED UNDER THIS WARRANTY: Defects on material and workmanship which occur within the duration of the warranty period.  
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:  
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL  
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.  
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE  
CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply  
to you.  
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied  
with product.  
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.  
E. Normal adjustments which are explained in the owner’s manual(s) provided with the product, i.e. belts, pressure switch.  
F. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets.  
G. Electric motor and gasoline engine components are expressly excluded from coverage under this limited warranty. Such components should be returned by the purchaser to  
the original manufacturer or to its authorized repair stations for service.  
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which have failed within duration of the  
warranty period.  
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:  
A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.  
B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).  
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:  
A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.  
B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact the Campbell Hausfeld Product Service Department (see  
paragraph 2).  
This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
– 4 –  
 

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